한국생산제조학회 학술지 영문 홈페이지
[ Papers ]
Journal of the Korean Society of Manufacturing Technology Engineers - Vol. 27, No. 5, pp.409-416
ISSN: 2508-5107 (Online)
Print publication date 15 Oct 2018
Received 17 Jul 2018 Revised 15 Aug 2018 Accepted 17 Aug 2018
DOI: https://doi.org/10.7735/ksmte.2018.27.5.409

건식윤활코팅이 볼트 마찰계수에 미치는 영향

정현수a, * ; 한혜선a ; 김준수a ; 김기승a
Effect of Dry Film Lubricant on Friction Coefficient in Bolts
Hyun Su Junga, * ; Hye Sun Hana ; Jun Su Kima ; Ki Seung Kima
aAISR Mechanical R&D Lab, LIGNex1 Co. Ltd., 207, Mabuk-ro, Giheung-gu, Yongin, Gyeonggi-do, 16911, Korea

Correspondence to: *Tel.: +82-31-288-9468 fax: +82-31-288-9122 E-mail address: Hyunsu.Jung@lignex1.com (Hyun Su Jung).

Abstract

Dry film lubricants are used in Martian probes, artificial roller bearings, and power transmitters for infrared detectors. This study experimentally investigates the effect of a dry film lubricant on the thread, head friction coefficient, and torque–tension relationship in M5 and M6 bolts. Tests were conducted by combining the bolts with a hexagon flange nut and hexagon flange locking nut, and the test apparatus collected real-time data on the tightening torques, bolt axial forces, and corresponding reaction torques. The test data were then used to calculate the thread and head friction coefficients. The test results show the changes in friction coefficients of dry film lubricated bolts during tightening. This work will have significant influence on the reliability and safety of dry film lubricated bolt joint structures in many mechanical structural systems.

Keywords:

Bolt, Dry film lubricant, Friction coefficient, Torque-tension relationship

References

  • Jung, H. S., Han, H. S., Jo, J. W., Park, S. W., 2018, Study on Member Stiffness of Bolt Joint Structure, Journal of the Korean Society of Manufacturing Technology Engineers, 27:3 167-174.
  • Shigley, J. E., Mischke, C. R., 1989, Mechanical Engineering Design 5th Edition, McGraw-Hill, New York.
  • Bickford, J. H., 2007, Introduction to the Design and Behavior of Bolted Joints 4th Edition, CRC Press, New York. [https://doi.org/10.1201/9780849381874]
  • Cho, S, S., Shin, C. S., 2010, Finite Element Analysis of Mechanical Behavior of Bolt Tightened in Plastic Region, Transactions of KSAE, 18:3 37-42.
  • Ahn, H. S., 2007, Tribological Behavior of Si-DLC/DLC Coatings with Various Si Contents, Transactions of the Korean Society of Machine Tool Engineers, 16:6 212-216.
  • Ahn, S. W., Jeong, Y. H., Song, C. K., 2013, Investigation of Friction Hysteresis in Miniaturized Linear Table Lubricated With Grease, Journal of the Korean Society of Manufacturing Technology Engineers, 22:4 761-766.
  • Morgan, R. C., Henshall. J. L., 1996, The Torque-Tension Behaviour of 22 x 1.5 mm Bolts for Fixing Spigot-Located Wheels on Heavy Commercial Vehicles, Proceedings of the Institution of Mechanical Engineers, Part D: Journal of Automobile Engineering, 210:3 209-214.
  • Park, T. W., Shin, G. S., Jiang, Y., Zhang, M., 2003, The Friction Properties on the Loosening of Bolted Joints (I : Thread Friction Experiments), Journal of the Korean of Safety, 18:2 1-5.
  • Park, T. W., Shin, G. S., Jiang, Y., 2004, The Friction Characteristics on the Loosening of Bolted Joints (II, Nut -Washer Bearing Friction Experiments), Journal of the Korean of Safety, 19:1 12-17.
  • Croccolo, D., De Agostinis1, M., Fini1, S., Olmi, G., 2018, An Experimental Study on the Response of a Threadlocker, Involving Different Materials, Screw Dimensions and Thread Proportioning, International Journal of Adhesion and Adhesives, 83 116-122. [https://doi.org/10.1016/j.ijadhadh.2018.02.024]
  • Croccolo, D., De Agostinis1, M., Fini1, S., Olmi, G., 2017, Tribological Properties of Bolts Depending on Different Screw Coatings and Lubrications: an Experimental Study, Tribology International, 107 199-205. [https://doi.org/10.1016/j.triboint.2016.11.028]
  • Nassar, S. A., Zaki, A. M., 2009, Effect of Coating Thickness on the Friction Coefficients and Torque-Tension Relationship in Threaded Fasteners, ASME Journal of Tribology, 131(2) 021301 1-11.
  • Eccles, W., Sherrington, I., Arnell, R. D., 2010, Frictional Changes During Repeated Tightening of Zinc Plated Threaded Fasteners, Tribology International, 43 700-707. [https://doi.org/10.1016/j.triboint.2009.10.010]
  • Hukuoka, T., Takaki, T., 1998, Mechanical Behaviors of Bolted Joint During Tightening Using Torque Control, JSME International Journal Series A Solid Mechanics and Material Engineering, 41:2 185-191.
  • Kenar, J. A., Felker, F. C., Girma Biresaw, G., Kurth, T. L, 2009, Properties of Dry Film Lubricants Prepared by Spray Application of Aqueous Starch–Oil Composites, Industrial Crops and Products, 29:1 45-52.
  • Bruce. R. W., 2012, Hand Book of Lubrication and Tribology Theory and Design Vol. II Second Edition, CRC Press, London.
  • ASTM 1998, Standard Test Method for Adhesion of Solid Film Lubricants, Designation: D 2510 – 94, ASTM International, Pennsylvania.
  • ISO, 2005, Fasteners-Torque/Clamp Force Testing, ISO 16047: 2005(E), International Organization for Standardization, Geneva.