PVC소재를 사용한 사출성형 금형용 Hot runner 유로설계 연구
Abstract
The thermal stability of PVC was analyzed using TGA and GC/MS device as the first step in the development of a hot runner mold for injection molding using PVC material. Flow analysis was then performed to investigate and improve the flow stagnation region. Finally, the hot runner was redesigned. The TGA test confirmed that pyrolysis occurred within the processing temperature. To investigate the flow stagnation phenomenon, flow analysis was performed. To minimize this process, we proposed a method to convert the isovelocity surface results from the flow analysis results into CAD format prior to redesign. Flow analysis for the hot runner was obtained using the proposed method. As a result, the portion of the fluid retention with the flow velocity staying in the hot runner for one cycle could reduce the gap from the wall by 33%.
Keywords:
PVC, Injection molding, Hot runner, Pyrolysis, Flow channelAcknowledgments
이 연구는 이 논문은 2016년 울산과학대학교 교내학술연구비 지원에 의해 수행됨.
References
- Tang, S. H., Kong, Y. M., Sapuan, S. M., Samin, R., Sulaiman, S., 2006, Design and Thermal Analysis of Plastic Injection Mould, Journal of Materials Processing Technology, 171 259-267. [https://doi.org/10.1016/j.jmatprotec.2005.06.075]
- Jang, K. C., Lee, D. G., Jung, M. G., Kim, M. H., Kim, I. S., 2008, Optimization Design of A Motor Insulator Injection Mold using Hot-runner, Proceedings of the Spring Conference of the Korean Society of Machine Tool Engineers, 5 427-432.
- Yu, S. Y., Kim, T. H., Kim, S. Y., Kim, M. J., Jeon, E. C., 2007, Economical Efficiency Evaluation of Injection Mold according to Runner System - Using the Standard Gate, Korean Society of Machine Tool Engineers Fall Conference, 365-369.
- YUDO GROUP, n.d., viewed 5 December 2019, <http://www.yudooceania.com/shop/06-iso-manifolds/06>.
- Yu, J., Sun, L., Ma, C., Qiao, Y., Yao, H., 2016, Thermal Degradation of PVC: A Review, Waste Management, 48 300–314. [https://doi.org/10.1016/j.wasman.2015.11.041]
- Comsol, n.d., viewed 5 December 2019, <http://www.comsol.com/blogs/your-guide-to-meshing-techniques-for-efficient-cfd-modeling/>.
- Xu, J., Liang, Q., Xian, X., Li, K., Liu, J., 2015, Effects of Zeolites on Thermal Stability of Poly(Vinyl Chloride), Polymer Korea, 39:1 1-5.