
IMU 데이터를 활용한 이동 정확도 및 정밀도 분석
Abstract
Accurate movement measurement is essential in precision manufacturing to ensure high-quality production. This study presents an IMU-based system for evaluating movement accuracy and precision in CNC-based electrochemical machining. The system employs an IMU sensor attached to the moving electrode to measure displacement along the X and Y axes, verifying whether the commanded travel distance (e.g., 1 mm) matches the actual movement. Unlike traditional monitoring methods that rely on indirect sensor-based measurements requiring mechanical error compensation, this approach directly analyzes movement accuracy using real-time IMU data. To achieve this, displacement data from the IMU is collected and processed in MATLAB, where filtering and noise reduction techniques enhance measurement reliability. Experimental validation demonstrates the system’s ability to detect small-scale motion deviations, offering a quantitative assessment of movement errors. The proposed method provides a practical solution for real-time displacement verification in high-precision machining, contributing to improved process efficiency and quality control.
Keywords:
IMU (inertial measurement unit), MATLAB, Data visualization, Manufacturing process monitoring, 6DOF analysisReferences
- Yoo, C. K., Choi, S. W., Lee, I. B., 2008, Recent Research Trends of Process Monitoring Technology: State-of-the-Art, Korean Chem. Eng. Res., 46:2 233-247.
- Yoo, K. S., Kang, Y. S., Choi, I. H., Kim, B. H., Lee, J. W., 2019, Real-Time Monitoring System during Machine Center Processing, Proc. Korean Soc. Manuf. Technol. Eng. Autumn Conf., 206.
-
Jo, S. H., Chang, T. W., Shin, K. T., Na, H. B., Park, J. W., 2009, Continuous Improvement Plan of Manufacturing Process through Real-Time Data Acquisition, Journal of the Korea Industrial Information Systems Research,14:4 75-90.
[https://doi.org/10.9723/jksiis.2009.14.4.07]
-
Lee, P. -H., Song, Y. -U., Kim, Y., Heo, S., Chang-Woo Lee, C. -W., 2023, Evaluation of Shape Properties in Hybrid Laser-powder Bed Fusion Additive Manufacturing Process, J. Korean Soc. Manuf. Technol. Eng., 32:6 309-315.
[https://doi.org/10.7735/ksmte.2023.32.6.309]
-
Yoon, S. H., Moon, S. M., Lyu, S. K., 2018, A Study on Monitoring Drilling using Torque from Main Spindle Based on PLC in CNC Machine Tools, J. Korean Soc. Manuf. Process Eng., 17:3 7-15.
[https://doi.org/10.14775/ksmpe.2018.17.3.007]
-
Kim, J. C., Lee, H. D., Jin, S. A., Park, Y. H., Roh, S. Y., 2015, A Design for Realtime Monitoring System and Data Analysis Verification TA to Improve the Manufacturing Process Using HW-SW Integrated Framework, KIPS Tr. Software and Data Eng., 4:9 357-370.
[https://doi.org/10.3745/KTSDE.2015.4.9.357]
-
Oh, Y. G., Park, H. S., Yoo, A., Kim, N. H., Kim, Y. H., Kim, D. C., Choi, J. U., Yoon, S. H., Yang, H. J., 2013, A Product Quality Prediction Model Using Real-Time Process Monitoring in Manufacturing Supply Chain, Journal of the Korean Institute of Industrial Engineers, 39:4 271-277.
[https://doi.org/10.7232/JKIIE.2013.39.4.271]
-
Yoon, J. -S., 2022, Development of an Integrated Operation Management System for Multi-Vendors’ CNC Machine Tools Based on Standardized Interfaces to Support Smart Manufacturing, J. Korean Soc. Manuf. Technol. Eng., 31:3 169-176.
[https://doi.org/10.7735/ksmte.2022.31.3.169]
-
Ko, K. H., Sim, J. U., Hong, S.-W., 2022, Application of Input Shaping to a CNC Laser Processing Machine to Enhance Processing Precision, J. Korean Soc. Manuf. Technol. Eng., 31:5 346-352.
[https://doi.org/10.7735/ksmte.2022.31.5.346]
Ph.D. Candidate in the Department of Mechanical Engineering, Inha University. His research interest is System Analysis.
E-mail: 222191500@inha.edu
Ph.D. Student in the Department of Mechanical Engineering, Inha University. His research interest is Electro Chemistry.
E-mail: preferjang@inha.edu
Professor in the Department of Mechanical Engineering, Inha University. His research interest is Electrochemical Polishing.
E-mail: leees@inha.ac.kr