Journal Archive

Journal of the Korean Society of Manufacturing Technology Engineers - Vol. 29 , No. 3

[Paper List] [Go to Volume List]


[ Best Paper of This Month ]
Journal of the Korean Society of Manufacturing Technology Engineers - Vol. 29, No. 3, pp. 155-162
Abbreviation: J. Korean Soc. Manuf. Technol. Eng.
ISSN: 2508-5107 (Online)
Print publication date 15 Jun 2020
Received 01 May 2020 Revised 31 May 2020 Accepted 05 Jun 2020
DOI: https://doi.org/10.7735/ksmte.2020.29.3.155
정밀 원통 부품의 4-프로브법을 이용한 온-머신 측정 기술
백상우^a ; 조남규^b^{, *} ; 배민한^a


On-machine Measurement of Precision Cylindrical Parts Using Four Probe Method
Sang-Woo Baek^a ; Nahm-Gyoo Cho^b^{, *} ; Min-Han Bae^a
aDepartment of Mechanical Design Engineering, Graduate School of Hanyang University
bDepartment of Mechanical Engineering, Hanyang University
Correspondence to : ^*Tel.: +82-31-400-5286 E-mail address: ngcho@hanyang.ac.kr (Nahm-Gyoo Cho).



Funding Information ▼ National Research Foundation of Korea NRF-2020R1F1A1070803 / NRF-2014R1A1A2058185

Abstract

In this research, an on-machine measurement system is developed, in which the multiprobe error separation (MPES) method is applied to give feedback on errors from the machining tools. To measure the roundness of the cross-sectional form-component (roundness and diameter) of the workpiece, the principle of the Fourier model-based MPES method was analyzed to solve the major problem of harmonic distortion in this technique. Using this process, the on-machine measurement system was created for machining equipment, and its performance was evaluated. The comparison between the proposed system and the general one-probe-based measuring system showed that performance of the former was 25 times better than that of the latter. This indicates the possibility of effective compensation of the motion error of rotors.


Keywords: On-machine measurement, Round cross-sectional form component, Error separation technique, Fourier-model based multi-probe method, Roundness, Rotational motion error

Acknowledgments

이 연구는 한국연구재단의 이공분야인기초연구 기본연구사업(NRF-2020R1F1A1070803)과 한국연구재단 이공분야 기초연구 일반연구자 지원사업(NRF-2014R1A1A2058185)의 지원을 받아 수행된 연구임.

References


1.	Gao, W., Haitjema, H., Fang, F. Z., Leach, R. K., Cheung, C. F., Savio, E., Linare, J. M., 2019, On-machine and In-process Surface Metrology for Precision Manufacturing, Manufacturing Technology, 68:2 843-866.
2.	Zhang, X., Shi, Y., Zhang, B., Si, C., 2018, A Study of On-machine Micro Milling Cutter Condition Inspection Based on Machine Vision, Journal of Micro and Nano-Manufacturing, 6:3 031007.
3.	Li, D., Wang, B., Tong, Z., Blunt, L., Jiang, X., 2019, On-machine Surface Measurement and Applications for Ultra-precision Machining: A State-of-the-art Review, International Journal of Advanced Manufacturing Technology, 104:1-4 831-847.
4.	Zhao, Z., Ding, D., Fu, Y., Xu, J., Han, J., 2019, A Hybrid Approach for Measurement Thickness of Complex Structural Parts Using Ultrasonic Inspection and On-machine Probing, International Journal of Advanced Manufacturing Technology, 103:9-12 4777-4785.
5.	Kim, J. A., Kim, J. W., Kang, C. S., Lee, J. Y., Jin, J., 2020, On-machine Calibration of Angular Position and Runout of a Precision Rotation Stage Using Two Absolute Position Sensors, Measurement: Journal of the International Measurement Confederation, 153 107399.
6.	Sepahi-Boroujeni, S., Mayer, J. R. R., Khameneifar, F., 2020, Repeatability of On-machine Probing by a Five-axis Machine Tool, International Journal of Machine Tools and Manufacture, 152 103544.
7.	ISO, 2015, Test Code for Machine Tools - Part 7: Geometric Accuracy of Axes of Rotation, ISO 230-7:2015, Geneva.
8.	Jiang, X., Wang, L., Liu, C., 2019, Investigation of Rotary Axes Geometric Performance of a Five-axis Machine Tool Using a Double Ball Bar Through Dual Axes Coordinated Motion, International Journal of Advanced Manufacturing Technology, 103:9-12 3943-3952.
9.	Li, X., Yan, K., Lv, Y., Yan, B., Dong, L., Hong, J., 2019, Study on the Influence of Machine Tool Spindle Radial Error Motion Resulted From Bearing Outer Ring Tilting Assembly, Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 233:9 3246-3658.
*10.*	Liu, J., Ma, C., Wang, S., 2020, Data-driven Thermally-induced Error Compensation Method of High-speed and Precision Five-axis Machine Tools, Mechanical Systems and Signal Processing, 138 106538.
*11.*	Maharof, M., Jamaludin, Z., Minhat, M., Anang, N. A., Heng, C. T., 2020, Force Compensation for Precise Positioning in Machine Tools via State Observer Design, International Journal of Advanced Manufacturing Technology, 107:1-2 411-423.
*12.*	Zimmermann, N., Ibaraki, S., 2020, Self-calibration of Rotary axis and Linear axes Error Motions by an Automated On-machine Probing Test Cycle, International Journal of Advanced Manufacturing Technology, 107:5-6 2107-2120.
*13.*	Chen, Y. L., Niu, Z., Matsuura, D., Lee, J. C., Shimizu, Y., Gao, W., Oh, J. S., Park, C. H., 2017, Implementation and Verification of a Four-probe Motion Error Measurement System for a Large-scale Roll Lathe Used in Hybrid Manufacturing, Measurement Science and Technology, 28:10 2107-2120.
*14.*	Lee, D. H., Lee, W. R., 2017, Easy Measuring Instrument for Analyzing the Radial and Tilt Error Motions of a Rotating Shaft, Proceedings of the Institution of Mechanical Engineers Part M: Journal of Engineering for the Maritime Environment, 231:2 667-674.
*15.*	Jiao, Y., Ding, Y., Dong, Z., Huang, M., Liu, P., 2018, Optimal-arrangement-based Four-scanning-heads Error Separation Technique for Self-calibration of Angle Encoders, Measurement Science and Technology, 29:8 085005.
*16.*	Huang, R., Pan, W., Lu, C., Zhang, Y., Chen, S., 2020, An Improved Three-point Method Based on a Difference Algorithm, Precision Engineering, 63 68-82.
*17.*	Jiang, X., Wang, L., Liu, C., 2019, Investigation of Rotary axes Geometric Performance of a Five-axis Machine Tool Using a Double Ball Bar Through Dual axes Coordinated Motion, International Journal of Advanced Manufacturing Technology, 103:9-12 3943-3952.
*18.*	Cappa, S., Reynaerts, D., Al-Bender, F., 2014, A Sub-nanometre Spindle Error Motion Separation Technique, Precision Engineering, 38:3 458-471.
*19.*	Shi, S. G., Lin, J., Wang, X. F., 2016, A Hybrid Three-probe Method for Measuring the Roundness Error and the Spindle Error, Precision Engineering, 45:3 403-413.
*20.*	Chen, Y., Zhao, X. S., Gao, W. G., et al., 2017, A Novel Multi-probe Method for Separating Spindle Radial Error from Artifact Roundness Error, International Journal of Advanced Manufacturing Technology, 93:1-4 623-634.
*21.*	Baek, S. W., Kim, M. G., Lee, D. H., Cho, N. G., 2019, Multi-probe System Design for Measuring the Roundness and Rotation Error Motion of a Spindle Using an Error Separation Technique, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 233:5 1547-1560.

Sang-Woo Baek

Ph.D. candidate in the Department of Mechanical Design Engineering, Graduate School of Hanyang University.His research interest is Diving error & form error measurement technique, Measuring system, Sensor development, Precision positioning system, Uncertainty analysis.

E-mail: bsw928@hanyang.ac.kr

Nahm-Gyoo Cho

Professor in the Department of Mechanical Engineering, Hanyang Universiy.His research interest is Measurement technology, Precision engineering, Surface metrology, Sensor, Positioning technology, Data analysis etc.

E-mail: ngcho@hanyang.ac.kr

Min-Han Bae

M.Sc. the Department of Mechanical Design Engineering, Graduate School of Hanyang University.His research interest is Measurement technology, manufacturing system.

E-mail: yuyuqw92@gmail.com